DESCRIPTION

SAVASTO manufactures a standardized machine that bonds various catheter materials using a laser. It is a true turnkey plug-and-play laser bonding and welding system. The Catheter Laser Bonding Machine design is patented and is proprietary technology of SAVASTO, and is available to our clients in the medical device industry.

Medical balloon catheters are critical medical devices delivering life saving solutions to millions of patients every year. Due to the mission criticality of the device manufacturing requires quality and precision. Our Catheter Laser Bonding Machines create, high-precision and dependable balloon bonds.

Our Catheter Laser Bonding Machine provides advantages over traditional bonding methods including adhesive, hot air, and RF due to its superior performance through precise and consistent laser bonding and welding.

The removal and loading of catheters requires no tools, which makes it possible to alternate catheter size or other aspects of a particular production cycle in less than one minute.

Catheter Bonding Machine FEATURES

The Catheter Bonding Machine is designed for the following laser bonding and welding applications:
•Catheter proximal and distal balloon bonding
•Catheter shaft bonding
•Catheter soft tip attachment
•Butt joint
•Shaft bond to hypo tube bonding

Catheter Bonding Machine features:
•Automatic sample clamping
•Variety of collet inserts to accommodate sample size from 1French to 40French
•No programming language involved and no programming experience required
•Four types of programs (manual, statistic, dynamic, multi-steps combining static)
•Multi-step programs to allow segmented bonding and surface smoothing.
•Large color embedded touchscreen monitor with cross-hair to better indicate laser bonding location
•Store multiple programs
•Universal voltage (110V/15A/60Hz or 220V/15A/50Hz)

Machine for the laser bonding of catheters

The Best in Catheter Manufacturing

With SAVASTO equipment customer catheter manufacturing achieves the quality and volume required to be successful

Large Touchscreen

Allowing the operator easy set up, operation and observation of product processing video

Vision System (AI)

Ensures precise targeting of laser and optional recording of part manufacture

Automated Safety Door

System interlock door to ensure safety of the operator

Embedded PC

Unlimited recipes, access control, data archiving and network access

CO2 Laser

Ideally suited to materials processing applications with wide possible variation in output power and a long lifetime

Clean Room Casing

Easy wipe down clean room certified materials

CO2 Laser

The absence of heat-affected zones makes laser processing ideal for sensitive balloon materials. Lasers also provide sterile shaping processes that can be used to customize component geometries to match various functions of the catheter.

Accommodates all sizes of Catheter

Composite shaft designs for neurovascular, peripheral, and cardiovascular devices call for a wide dimensional range of collets providing processors the versatility to support frequent equipment changeovers.

From microcatheters for neurovascular devices requiring micro-size devices in the 1.6Fr – 3Fr (.020” – .039” OD) range to large bore jacket extrusions and introducer sheaths up to 40Fr (.530”) driven by the need for structural heart interventions.

Products

SAVASTO products deliver state of the art medical device manufacturing technologies ready for turn-key operations out of the box

Machine for the laser bonding of catheters

Catheter Bonding Machine

A true turnkey plug-and-play laser bonding and welding system

Catheter Hydrocoater

Catheter Coating Machine

Industry Leading Catheter Coat & Cure with UV Curing

Contact Us

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Phone: +1 (747) 202-9147